
SylWrap Cast Iron Pipe Repair Kit
The SylWrap Cast Iron Pipe Repair Kit is a specialist kit for sealing cracked and leaking cast iron pipework where there is no pressure.
It enables permanent repair in under 30 minutes to exterior or interior drain, waste, soil and supply pipes between 32mm and 150mm (1¼ – 6″) – matching standard cast iron pipe sizes. It also repairs guttering and rainwater stacks.
Repairs are pressure resistant to 30 bar and temperature resistant to 200ºC. Effective repairs can be made around difficult elbow joints and other challenging sections, offering a flexible alternative to heavy, bulky pipe repair clamps.
Fixing a leaking pipe with a Cast Iron Pipe Repair Kit costs a fraction of carrying out a pipe replacement. The Kit is suitable for domestic and industrial use and no operational training is required – simply follow the instructions provided.
For users who are regularly repairing cast iron pipework, Sylmasta also manufacture the SylWrap Drain & Waste Pipe Repair Kit. It contains enough products to make multiple repairs to cast iron and plastic pipes, even when water is leaking through.
How to fix leaking cast iron pipework with a SylWrap Cast Iron Pipe Repair Kit
The SylWrap Cast Iron Pipe Repair Kit contains Superfast Steel Epoxy Putty, CrackSeal Sealant and a SylWrap HD Pipe Repair Bandage for a two-stage repair process.
Superfast Steel is an epoxy putty in a pre-formatted stick. It seals small holes and areas of damage.
It is kneaded by hand until it turns a uniform colour. It is then pushed into holes and cracks in pipework whilst soft, where it will harden within 5-10 minutes to seal the leak.
CrackSeal is used for large cracks and longitudinal splits. It is extruded from its cartridge using a standard sealant gun (not supplied with the Kit) directly into the crack until it is totally filled. CrackSeal cures almost instantly, even on wet surfaces.
The initial sealant is then reinforced with SylWrap HD Bandage. Wetting the bandage activates the resin. The bandage is wrapped around and smoothed over the pipe. It will set within 5 minutes to provide a rock-hard, impact-resistant, protective layer.
Both Superfast Steel and SylWrap HD have WRAS Approval, meaning they are certified as safe to use on pipes carrying drink water. CrackSeal does not have WRAS Approval and cannot be used with potable water.
Applications
- Cast iron waste, drain, soil and supply pipe repairs
- Sealing leaking rainwater stacks
- Cast iron gutter repairs
- Repairing pipework in hospitals, office blocks, car parks and other public buildings where cast iron is prevalent
Benefits
- Seals leaking and cracked cast iron pipework in under 30 minutes
- Can make WRAS approved repairs on drinking water pipes
- Repairs can be be made at a fraction of the cost compared with replacement
- Easy to use with no operational training required – just follow the instructions provided
Technical Data
SylWrap Working Time:
2-5 minutes, dependent upon size of SylWrap, temperature of water and pipework.
Functional Cure:
30-45 minutes.
Full Cure:
24 hours (maximum properties).
Cured Material Life:
10-20 years, dependent upon repair quality, repair thickness, condition of pipe, environmental conditions, pipe temperature, etc.
Max Service Temperature:
200°C / 390°F.
Max Pressure Resistance:
30 bar (435 psi) using Superfast Steel depending upon nature of leak.
Chemical resistance: Acetone, ammonia, sulphuric acid (30%), ethyl alcohol, mineral spirits, gasoline, MEK, toluene, diesel, hydrochloric acid, Varsol, ethylene glycol, crude oil, hydraulic oil (test period of 40 days).
Full TDS Downloads
SylWrap Cast Iron Pipe Repair Kit Case Studies
Cast Iron Soil Pipe Leaking Wastewater in Roof Space Above Hospital Ward Repair
Hospital Seal 1.05-Metre Long Crack in Cast Iron Downpipe Leaking Rainwater into Ward
SylWrap Cast Iron Pipe Repair Kit Videos
CrackSeal Sealant and SylWrap HD seal 450mm split in cast iron pipe
The products in the SylWrap Cast Iron Pipe Repair Kit are used to seal a 450mm split in a cast iron pipe as part of a demonstration filmed at Sylmasta HQ.
CrackSeal Sealant was extruded directly into the crack and smoothed off using a spatula before it fully hardened. SylWrap HD was then wrapped down the length of the pipe to reinforce the repair.
When a bucket of water was poured into the pipe after the application, nothing leaked through – showcasing the strength of the repair.
SylWrap Cast Iron Pipe Repair Kit Size Guide
The below size guide details the SylWrap HD Bandage contained within each Cast Iron Pipe Repair Kit, the number of 310ml CrackSeal Sealant Cartridges and the diameter of pipe each Kit is designed to repair.
SYL-CAST-32-150 is an all-purpose Kit containing enough CrackSeal and different sized SylWrap HD Bandages to cover all diameters and make multiple repairs. All Kits contain 1 x 114g Superfast Steel Epoxy Putty.
Product Code | Bandages | CrackSeal | Repairs Pipe Diameter |
SYL-CAST-32-50 | 1 x SYL321HD | 1 x 310ml Cartridge | 32 -50mm (1¼ - 2") |
SYL-CAST-32-150 | 1 x SYL312HD 1 x SYL416HD 1 x SYL616HD 1 x SYL633HD | 2 x 310ml Cartridge | 32 - 150mm (1¼ - 6") |
SYL-CAST-68-75 | 1 x SYL416HD | 1 x 310ml Cartridge | 68 - 75mm (2½ - 3") |
SYL-CAST-100 | 1 x SYL616HD | 1 x 310ml Cartridge | 100mm (4") |
SYL-CAST-150 | 1 x SYL633HD | 1 x 310ml Cartridge | 150mm (6") |
Please use the form to enquire about the price and availability of the SylWrap Cast Iron Kit
Related Pipe Repair Kits

SylWrap Universal Pipe Repair Kit
The Universal Pipe Repair Kit contains all the products needed to make a WRAS approved, permanent repair to burst and leaking pipes when pressure cannot be turned off.
Number of Repairs: One
Pressure Resistance: Up to 30 bar
Temperature Resistance: Up to 200ºC
Live Leaks: Yes

SylWrap Drain & Waste Pipe Repair Kit
The Drain & Waste Pipe Repair Kit is a specialist kit for end-users such as facilities management teams frequently required to seal cracks and splits in cast iron and plastic drain, waste and soil pipes.
Number of Repairs: Multiple
Pressure Resistance: Up to 30 bar
Temperature Resistance: Up to 200ºC
Live Leaks: Yes

SylWrap Pipe Repair Contractor Case
Designed for regular users, the Case is easily stored on-site or on-the-van for immediate emergency use. It contains enough products to make up to six WRAS approved permanent repairs.
Number of Repairs: Multiple
Pressure Resistance: Up to 30 bar
Temperature Resistance: Up to 200ºC
Live Leaks: Yes