Wrap & Seal Pipe Burst Tape

Wrap & Seal Pipe Burst Tape is a self-fusing silicone pipe repair tape which seals leaking pipes of all types and diameters even when water pressure cannot be turned off.

It is twice the thickness of other self-amalgamating waterproof tapes and stretches to 300% of its length, allowing for more pressure to be applied per wrap. Using multiple tapes can build a repair capable of holding up to 30 bar.

Because Wrap & Seal is effective on live leaks, it avoids costly and disruptive shutdowns of systems. Wrap & Seal is temperature resistant to 200ºC, and is used on pipes carrying hot water and chemicals.

No prior training is required to use Wrap & Seal – simply follow the instructions supplied and apply the tape. It has WRAS Approval, meaning it is certified to British standards as safe to use on pipes carrying drinking water.

Wrap & Seal is used in applications ranging from small domestic plumbing problems to large scale industrial pipe repairs. It is effective on steel, stainless steel, copper, malleable iron, GRP, ceramic, most plastics, clay, concrete, rubber, and lead.

To reinforce pipe repairs made with Wrap & Seal, Sylmasta recommend overwrapping the Tape with a SylWrap Pipe Repair Bandage. The Bandage offers a rock hard, impact resistant layer of protection.

SylWrap can either be purchased separately, or alongside Wrap & Seal as part of the Universal Pipe Repair Kit or the Pipe Repair Contractor Case, containing enough Tapes and Bandages to make up to six repairs.

About

Case Studies

Repair Calculator

Size Guide

About

How to fix a leaking pipe using Wrap & Seal Pipe Burst Tape

Fixing a leaking pipe with Wrap & Seal Pipe Burst Tape is straightforward. Depending on the diameter of the pipe and the number of Tapes used, repairs can be made in less than 15 minutes.

The repair begins by anchoring the Wrap & Seal next to the leak area. Using the centre line of the Tape as a guide, you stretch it to its maximum and wrap tightly over the crack in the pipe until the Tape runs out.

As you apply Wrap & Seal, it will fuse into a solid rubber band, sealing the leak. The unique tapered profile of Wrap & Seal stops water from tracking underneath the tape, maximising surface contact with the pipe.

Each layer of Tape increases the pressure resistance of the repair. Multiple Tapes applied on top of each other will fuse to the previous layer, building resistance. To determine how many Wrap & Seal are required to make a repair up to a certain pressure on a specific pipe diameter, please use the Repair Calculator.

When repairing holes up to 20mm on pipes in excess of 150mm, a SylPad Pressure Resistance Multiplier can be used in conjunction with Wrap & Seal. SylPad better concentrates the elastic force of the tape directly over the leak on larger diameter pipework, multiplying pressure resistance by up to three times.

Applications

Domestic live leak repairs, including kitchen and bathroom pipes
Industrial live leak repairs, including wastewater treatment works, quarry wash plants, dry risers, petrochemical plants, nuclear power plants, oil rigs, farms, hotels, and breweries
Repairs to non-plumbing pipes, such as car exhausts and hoses

Benefits

Tape is extra thick compared to other self-fusing waterproof pipe repair tapes and stretches by 300 percent
Effective even when water flow cannot be turned off, negating the need to shutdown systems
Quick and easy to apply – repairs can be made in under 30 minutes
Offers a low-cost alternative to hiring a plumber or fitting replacement systems
WRAS approved so safe to use with drinking water

Technical Data

Operating Temperature:
-90°C to 260°C.

Max Pressure Resistance:
Please use the Repair Calculator to enter your repair data.

Shore A Hardness:
55.

Tensile Strength:
9.7 MPa.

Max Elongation:
450%

Tear Strength:
175 N/m.

Bond Strength:
9N.

Adhesion Unwind:
75mm max.

Cold Brittle Point:
-54°C.

Water Absorption by Weight:
3% max.

Full TDS Downloads

Download Wrap & Seal TDS

Pressure Tables

Case Studies

Wrap & Seal Pipe Burst Tape Case Studies

Suspension Bridge Steel Water Main Pipe Leaking Expansion Joint Repair

A water company in the UK repair a leaking aluminium expansion joint fitted to a 225mm steel water main pipe carried over a river by a major road suspension bridge

Super Yacht Leaking Bilge Pump Pipe Repair After Corrosion Breached Welded Joint

Corrosion attacked a welded joint in a steel pipe onboard a super yacht, leaving a hole which required emergency repair to keep the boat’s bilge pump system operational

Nursing Home 150mm Metal Heating Pipe Emergency Live Leak Repair

An emergency live leak repair to a 150mm metal pipe keeps the heating system on and residents warm at a UK nursing home when temperatures were under 10°C.

Oil Refinery Repair Leaking Water Cooling System Attacked by Microbially Induced Corrosion

Sylmasta devise a major pipe repair programme for an oil refinery after microbially induced corrosion left welded joints leaking throughout the water cooling system

Malaysia Water Company 6 Bar Live Leak Repair 300mm Steel Pipe at Treatment Plant

One week after Sylmasta presented to water industry stakeholders in Malaysia, one supplier use their new SylWrap Contractor Case to seal a 6 bar live leak at a treatment plant

Costa Rica Sugar Mill Live Leak Pipe Repair of 70mm Alcohol Line Operating at 2 Bar

Having a SylWrap Pipe Repair Contractor Case on site enables a sugar mill to make an instant live leak repair to an alcohol line, avoiding downtime during the short sugar milling season

Domestic Porcelain Toilet Soil Pipe Hairline Crack Around Diameter Repair

A homeowner repairs a hairline crack around the diameter of a porcelain soil pipe caused by an unstable bathroom floor pulling a toilet away from the wall it was connected to

Pumping House 150mm Steel Pipe Leaking Welded Saddle Joint Repair

Leaks at both ends of a saddle joint welded onto a 150mm steel pipe are sealed at a pumping house in Malaysia despite a 20mm step between the line and the joint

Water Network Underground 150mm Cement Coated Steel Pipe Live Leak Repair

A cement coated steel pipe on a water network in Mexico undergoes a live leak repair after removal of the outer coating revealed a 80mm long split in the line

Pig Farm Biodigester Tank Leaking Stainless Steel Heating Pipe Repair

A pig farm seals a leaking heating pipe inside a biodigester tank damaged by a metal pillar connected to a mixer blade after an initial patch welding repair attempt failed

Wastewater Treatment Plant Seal Pipe Flange Against Tree Root Ingress

A 18000mm underground pipe at a wastewater treatment plant is sealed and protected against tree root ingress after the line was penetrated between flange plates

Libya Water Supply Network Above & Below Ground Live Leak Pipe Repair

Above and underground water supply pipes servicing a town in Libya required live leak repair to seal cracks with minimal disruption to homes and businesses

District Heating System Suspended in Ceiling Cavity Live Leak Pipe Repair

An energy company reap the benefits of carrying SylWrap Contractor Cases on their vans by making a rapid live leak repair to a steel district heating pipe in a ceiling cavity

An emergency pipe repair carried out on a leaking 450mm wastewater pipe at a Water Treatment Works in the United Kingdom

Wastewater Treatment Works Contaminated Water Pipe Live Leak Repair

A live leak repair to a wastewater pipe breached during construction work at a treatment plant prevents a potentially damaging environmental incident occurring

Domestic Property Restricted Space Malleable Iron Water Supply Pipe Repair

A 20mm malleable iron water pipe at a domestic property undergoes repair despite space being severely restricted by the proximity of the leaking section to a wall

Malaysia Pumping House 150mm Steel Elbow Live Pinhole Leak Repair

A water company in Malaysia repair a 150mm steel elbow at a pumping station after corrosion caused a pinhole, through which water was jetting at 6 bar pressure

Libya Leaking Underground 200mm Fuel Oil Line 44 Bar Pressure Pipe Repair

An underground 200mm fuel line in Libya undergoes a leak repair pressure resistant to 44 bar after corrosion caused a crack to appear through which oil was escaping

Bahrain International Airport 100mm UPVC Pipe Step Joint Live Leak Repair

Bahrain Airport avoid having to shut down an important system to fit replacement parts by making a live repair to a 100mm UPVC pipe leaking from a step joint

Leaking coupling joints on a 650mm ductile iron pipe located in an inspection pit are sealed using SylWrap Pipe Repair products

Inspection Pit 650mm Ductile Iron Pipe Leaking Coupling Joints Repair

A water company repair two faulty couplings connecting a section of 650mm pipe to a mains water line discovered to be leaking within a disused inspection pit

Saudi Arabia Cracked 250mm PCCP Stub Live Leak Pipe Repair & Reinforcement

An engineering company in Saudi Arabia make a live leak pipe repair to a cracked PCCP stub with no isolation valve operating under 4 bar pressure

A SylWrap Pipe Repair made to an air conditioning pipe in a London hospital

Hospital Burst 300mm Air Conditioning Water Return Pipe Emergency Repair

A London Hospital make an emergency repair to a burst pipe which had forced the shutdown of the air conditioning system on a day when temperatures hit 27ºC

A 600mm asbestos cement pipe leaking from both ends of a sleeve undergoes repair using a SylWrap Pipe Repair Kit

Mexico Buried 600mm Asbestos Cement Leaking Pipe Sleeve Repair

A water utility company in Mexico repair a buried 600mm asbestos cement pipe after discovering it was leaking from both ends of a sleeve

A longitudinal split in a plastic pond supply hose suffering from a bad cut undergoes a repair using a SylWrap Universal Pipe Repair Kit

Pond Plastic Supply Hose 80mm Longitudinal Split Leak Repair

A property owner repairs a 300mm area of damage including a 80mm split in a buried plastic hose supplying water to a pond after it was cut into with a pruning saw

Pipe Bridges Lifespan Extension Through Leak Repair & Reinforcement

A utilities company repair and reinforce two 20 metre pipe bridges leaking sewage from corroded joints into a stream below, extending the lifespans of the structures

Church Central Heating Steel & Iron Welded Pipe Joint Leak Repair & Encapsulation

A church in the UK repairs and encapsulates a leaking welded joint where a 100mm cast iron pipe stepped down to a 50mm steel pipe via a 6mm thick steel plate

Argentina Oil Well 900mm Steel Pipe Repair & Surface Restoration

An oil well in Argentina repair a 900mm steel pipe suffering from heavy surface damage and ruptures caused by corrosion located near a tee and welded joint

District Heating System Corroded Underground Pipe Leak Repair

Two sections of corroded leaking pipe in a district heating system undergo repair to avoid shutting down the system in the depths of winter to fit replacement parts

Essex Flats Ruptured 20 bar Cast Iron Water Supply Pipe Repair & Reconnection

A contractor repairs a ruptured section of 70mm cast iron water supply pipe before reconnecting it to the network, keeping water running for a block of flats in Essex

A domestic copper pipe leaking from a badly soldered joint undergoes repair with Wrap & Seal Pipe Burst Tape

Domestic Heating Copper Pipe Badly Soldered Leaking Joint Repair

After ignoring a leaking joint on a badly soldered copper pipe, a property owner is spurred into a repair after noticing enough water had escaped to rot floorboards

SylWrap Pipe Repair carried out on a leaking PVC plastic pipe which was part of a swimming pool filtration system at a leisure centre

Leisure Centre Swimming Pool Filtration System PVC Pipe Repair

A Welsh leisure centre make a live leak repair of a pressurised 50mm crack on an inaccessible 200mm PVC plastic pipe in their swimming pool filtration system

An underground heating pipe on a farm in the United Kingdom repaired using a SylWrap Universal Pipe Repair Kit

Farm Underground Heating Pipe and Insulation Lagging Repair

Contractors working on a farm fix a leaking underground heating pipe with insulation lagging after cutting into it when mistakenly believing it to be a disused drainage pipe

A CHP System in an on-site Power Plant in the United Kingdom is repaied using a SylWrap Pipe Repair Kit

CHP Plant High Temperature Pipe Leaking Elbow Joint Repair

An automotive company make a high temperature live leak repair to a pipe in their on-site CHP Plant, avoiding the need to shut down power to fit a replacement

A contaminated water pipe repair carried out in a Power Plant in Puerto Rico

Puerto Rico Power Plant Cracked Contaminated Water Pipe Live Leak Repair

A live leak repair to a contaminated water pipe ensured a Puerto Rico Power Station was operating at full capacity 18 months later when Hurricane Maria hit the island

The repair of a leaking underground water main which had proven impossible to fix for 15 years before SylWrap came up with a solution

Underground Burst Water Main Repaired After 15 Years of Leaking

A burst underground 400mm carbon steel water main undergoes a live leak repair after being considered unfixable and left to leak for 15 years

Repair Calculator

Wrap & Seal Repair Calculator

The below Wrap & Seal Calculator can be used to determine the recommended number of Wrap & Seal Pipe Burst Tapes required to seal a live leak based on pipe diameter and pressure.

Enter the diameter of the pipe in millimetres, water pressure and the size of the hole requiring sealing in millimetres. The safety factor is a multiple to include a margin of safety. For example, if pipe pressure is 5 bar and you want a safety factor of two, the calculator will formulate a repair capable of withstanding 10 bar.

After entering your data, selecting the size of Wrap & Seal will determine how many of that specific tape are required for your repair. Repairs being made to pipes in excess of 150mm diameter with Wrap & Seal PB-50x4m or PB-50x11m should be made in conjunction with SylPad.

Calculations serve as a guide to potential maximum pressure resistance only. Actual pressure resistance depends upon pipe material, condition, hole size, leak type and tension maintained during wrapping. If you are unsure, more than one Wrap & Seal can be used to stop the leak.

Size Guide

Wrap & Seal Pipe Burst Tape Size Guide

Wrap & Seal Pipe Burst Tape is currently available in the following sizes.


Product Code	Wrap & Seal Size
PB/25x2HD	25mm x 2m
PB/50x4HD	50mm x 4m
PB/50x11HD	50mm x 11m

Full TDS Downloads

Download Wrap & Seal TDS

Pressure Tables

Please use the form to enquire about the price and availability of Wrap & Seal Pipe Burst Tape

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